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Explosion-proof equipment

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The importance of explosion protection in internal transport

In sectors such as the chemical industry, food production, recycling, and logistics, certain zones contain hazardous substances and gases, significantly increasing the chance of explosions. This means that a standard forklift or warehouse truck poses a danger. These machines generate heat during use. Motors, exhaust systems, brake systems, and electronic components get very hot and can serve as an ignition source.

If a gas or dust cloud comes into contact with such a hot surface, it can ignite spontaneously. This is why explosion-proof machines are essential in ATEX zones (locations with an EXplosive ATmosphere). As a company, you need to take strict safety measures to minimize this explosion hazard. With smart technologies like temperature monitoring, heat insulation, and heat-resistant materials, you provide optimal protection for your employees.

What are explosion-proof trucks?

ATEX Standards

Explosion-proof machines comply with the established ATEX (ATmosphere EXplosible) standards from European guidelines on explosion safety.

Anti-spark

The electrical components of an explosion-proof forklift are insulated and shielded, preventing spark formation during use.

Thermal Protection

The components of explosion-proof machines have internal temperature monitoring, preventing overheating even during prolonged use.

Explosion-proof equipment

Choose a safe transport solution with explosion-proof trucks

Every industrial vehicle generates heat during use. In environments where flammable gases, vapors, and substances are present, safety is not an option, but a necessity. A single spark or overheated surface can cause an explosion. Explosion-proof trucks ensure internal transport in chemical factories, warehouses, or recycling or food industries takes place without the risk of explosion.

But what exactly are explosion-proof trucks? Why are they essential for the safety of your business and employees? And when are you required as a company to provide them? You can read all about it below.

Machines with explosion protection according to ATEX guidelines

  • Zones with gas explosion hazard

    Depending on the risk of gas explosions, we classify these zones into three categories: Zone 0: continuous presence of explosive gases or vapors Zone 1: regular chance of explosive atmospheres Zone 2: occasional presence of explosive substances

  • Zones with dust explosion hazard

    The presence of explosion risk from substances determines the designation: 1. Zone 20: continuous presence of flammable dust 2. Zone 21: regular chance of dust explosions 3. Zone 22: occasional risk of dust explosions

  • Contactez nous

    The most suitable explosion-proof forklift for your company or industrial application depends on the type of explosion hazard. Have questions about the different options? Contact the experts at Hangcha Belgium, we’ll be happy to assist you.

Explosion-proof trucks

The operation of explosion-proof trucks

Explosion-proof machines operate largely the same as standard industrial vehicles. To comply with established safety regulations, explosion-proof trucks are equipped with:

  • Insulated electrical components to prevent spark formation. Heat-sensitive parts are encased in heat-resistant materials.

  • Special coatings and materials to eliminate static electricity buildup on the vehicle.

  • Modified temperature control systems that minimize engine and component heating. Temperature limitations ensure that engines, exhausts, and electrical systems do not exceed the permitted thresholds.

  • Automatic temperature detection that shuts down the machine when critical heat levels are reached. Additional ventilation and liquid cooling systems prevent overheating.

  • Explosion-proof and ATEX-certified batteries and fuel systems.

As a result, explosion-proof trucks can operate reliably in the most demanding industrial environments and applications.

Hangcha Belgium

Explosion-proof trucks

To ensure the safety and performance of explosion-proof forklifts, regular maintenance and inspections are crucial. Detect wear and defects in a timely manner. Only use original parts that comply with ATEX guidelines. Ensure proper storage and discharge of batteries to minimize risks.

Explosion-proof vehicles are essential in industries where explosion hazards are present. Invest in machines equipped with explosion protection. This ensures not only a risk-free working environment but also compliance with legal ATEX requirements. Protect your employees at all times from potentially life-threatening situations.

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